State-of-the-art casting and machining facility engineered for consistent precision and industrial scale production — from prototype to volume delivery.
Advanced furnaces, moulding lines and CNC machining centers designed to deliver consistent quality at industrial volumes.
Advanced induction furnaces for consistent, controlled melting.
Gray iron cylinder heads from prototype to mass production.
Advanced shell core and traditional sand moulding processes.
Complete finishing from casting to final inspection.
A six-stage integrated process ensuring dimensional accuracy, material integrity and OEM-grade quality at every step.
Customer drawings reviewed and patterns / core boxes designed for optimal mould filling and dimensional accuracy.
Shell cores and sand moulds prepared with precise sand composition for repeatable surface finish.
Gray iron melted in induction furnaces, composition verified by spectrometer before each pour.
Controlled cooling followed by gate removal, shot blasting and grinding to clean casting geometry.
CNC machining of bores, seats and critical faces to tight tolerances per OEM drawings.
Dimensional, mechanical and leak testing with full traceability documentation before despatch.
Our in-house machining facility completes the full value chain — from raw casting to a fully machined, inspection-ready component without leaving the plant.
Multi-axis CNC centers for precision boring, milling, and finishing of critical cylinder head features.
Critical valve seats, guides and bore diameters machined to OEM-specified tight tolerances.
Complete surface cleaning and shot peening for improved surface durability and finish.
Manual and automated finishing to remove gates, risers and surface defects.
Every batch is verified from melt to despatch — with complete documentation and test certificates for OEM compliance.
Real-time chemical composition verification of molten metal before every pour.
Mechanical property validation for yield strength, UTS and elongation.
Brinell and Rockwell hardness measurement for material consistency.
CMM and precision gauging for bore, bore surface and seal zones.
Hydraulic and pneumatic pressure testing for casting integrity.
Metallography and graphite morphology analysis for mechanical quality.
Meet our engineering team and see firsthand our manufacturing capabilities, quality systems and commitment to precision.
